servo_sizer/script.js

// 伺服驱动选型工具 - 核心计算逻辑
class ServoSizer {
    constructor() {
        this.currentType = 'ballScrew';
        this.init();
    }

    init() {
        this.bindEvents();
        this.updateUI();
        this.loadDefaults();
    }

    bindEvents() {
        // 传动类型切换
        document.querySelectorAll('.transmission-type').forEach(btn => {
            btn.addEventListener('click', (e) => {
                this.currentType = e.target.dataset.type;
                this.updateUI();
                this.clearResults();
            });
        });

        // 输入验证
        document.querySelectorAll('input[type="number"]').forEach(input => {
            input.addEventListener('input', () => {
                this.validateInput(input);
            });
        });

        // 计算按钮
        document.getElementById('calculateBtn').addEventListener('click', () => {
            this.calculate();
        });

        // 重置按钮
        document.getElementById('resetBtn').addEventListener('click', () => {
            this.resetForm();
        });

        // 导出按钮
        document.getElementById('exportBtn').addEventListener('click', () => {
            this.exportResults();
        });
    }

    validateInput(input) {
        const value = parseFloat(input.value);
        const min = parseFloat(input.min) || -Infinity;
        const max = parseFloat(input.max) || Infinity;
        
        if (value < min || value > max) {
            input.classList.add('error');
        } else {
            input.classList.remove('error');
        }
    }

    loadDefaults() {
        // 加载默认值
        const defaults = {
            friction: 0.1,
            efficiency: 0.9,
            safetyFactor: 1.5,
            inertiaRatio: 10
        };
        
        Object.keys(defaults).forEach(key => {
            const input = document.querySelector(`[name="${key}"]`);
            if (input) input.value = defaults[key];
        });
    }

    updateUI() {
        // 隐藏所有传动类型表单
        document.querySelectorAll('.transmission-form').forEach(form => {
            form.style.display = 'none';
        });
        
        // 显示当前选中的传动类型表单
        const currentForm = document.getElementById(`${this.currentType}Form`);
        if (currentForm) currentForm.style.display = 'block';
        
        // 更新按钮状态
        document.querySelectorAll('.transmission-type').forEach(btn => {
            btn.classList.remove('active');
        });
        document.querySelector(`[data-type="${this.currentType}"]`).classList.add('active');
        
        // 更新标题
        const titles = {
            ballScrew: '滚珠丝杠传动',
            timingBelt: '同步带传动', 
            gearbox: '减速机传动',
            turntable: '转盘传动',
            winding: '收放卷传动',
            directDrive: '直接驱动'
        };
        document.getElementById('currentTypeTitle').textContent = titles[this.currentType] || '伺服驱动选型';
    }

    // 滚珠丝杠计算
    calculateBallScrew(params) {
        const {
            loadMass, screwDiameter, screwLead, friction, efficiency,
            maxSpeed, accelerationTime, travelDistance
        } = params;

        // 转换为标准单位
        const lead = screwLead / 1000; // mm to m
        const diameter = screwDiameter / 1000; // mm to m
        
        // 1. 负载转矩计算
        const gravity = 9.81;
        const frictionForce = loadMass * gravity * friction;
        const frictionTorque = (frictionForce * diameter) / 2;
        
        // 推力转矩 (忽略效率先)
        const thrustTorque = (loadMass * gravity * lead) / (2 * Math.PI);
        const totalTorque = (thrustTorque + frictionTorque) / efficiency;
        
        // 2. 转速计算
        const maxRpm = (maxSpeed * 60) / (lead * 1000); // mm/s to rpm
        
        // 3. 惯量计算
        const screwInertia = (Math.PI * 7800 * Math.pow(diameter, 4) * travelDistance) / (32 * Math.pow(lead, 2));
        const loadInertia = loadMass * Math.pow(lead / (2 * Math.PI), 2);
        const totalInertia = screwInertia + loadInertia;
        
        // 4. 加速度转矩
        const angularAccel = (maxRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = totalInertia * angularAccel;
        
        // 5. 峰值转矩
        const peakTorque = totalTorque + accelTorque;
        
        // 6. 功率计算
        const power = (peakTorque * maxRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: 0, max: maxRpm },
            torque: { continuous: totalTorque, peak: peakTorque },
            inertia: { motor: 0, load: totalInertia, ratio: totalInertia / 0.001 }, // 假设电机惯量
            power: { required: power, rated: power * 1.2 }
        };
    }

    // 同步带计算
    calculateTimingBelt(params) {
        const {
            loadMass, pulleyDiameter, friction, efficiency,
            maxSpeed, accelerationTime
        } = params;

        const radius = pulleyDiameter / 2000; // mm to m
        
        // 负载转矩
        const gravity = 9.81;
        const frictionForce = loadMass * gravity * friction;
        const loadTorque = (loadMass * gravity * radius + frictionForce * radius) / efficiency;
        
        // 转速
        const maxRpm = (maxSpeed * 60) / (Math.PI * pulleyDiameter);
        
        // 惯量
        const pulleyInertia = 0.5 * 0.1 * Math.pow(radius, 2); // 假设滑轮质量0.1kg
        const loadInertia = loadMass * Math.pow(radius, 2);
        const totalInertia = pulleyInertia + loadInertia;
        
        // 加速度转矩
        const angularAccel = (maxRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = totalInertia * angularAccel;
        
        const peakTorque = loadTorque + accelTorque;
        const power = (peakTorque * maxRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: 0, max: maxRpm },
            torque: { continuous: loadTorque, peak: peakTorque },
            inertia: { motor: 0, load: totalInertia, ratio: totalInertia / 0.001 },
            power: { required: power, rated: power * 1.2 }
        };
    }

    // 减速机计算
    calculateGearbox(params) {
        const {
            loadInertia, loadTorque, gearRatio, efficiency,
            maxSpeed, accelerationTime
        } = params;

        // 折算到电机侧
        const reflectedInertia = loadInertia / Math.pow(gearRatio, 2);
        const reflectedTorque = loadTorque / (gearRatio * efficiency);
        
        // 电机转速
        const motorRpm = maxSpeed * gearRatio;
        
        // 加速度转矩
        const angularAccel = (motorRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = reflectedInertia * angularAccel;
        
        const peakTorque = reflectedTorque + accelTorque;
        const power = (peakTorque * motorRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: 0, max: motorRpm },
            torque: { continuous: reflectedTorque, peak: peakTorque },
            inertia: { motor: 0, load: reflectedInertia, ratio: reflectedInertia / 0.001 },
            power: { required: power, rated: power * 1.2 }
        };
    }

    // 转盘计算
    calculateTurntable(params) {
        const {
            tableMass, tableRadius, friction, efficiency,
            maxSpeed, accelerationTime
        } = params;

        const radius = tableRadius / 1000; // mm to m
        
        // 转盘惯量 (实心圆盘)
        const tableInertia = 0.5 * tableMass * Math.pow(radius, 2);
        
        // 摩擦转矩
        const gravity = 9.81;
        const frictionTorque = tableMass * gravity * friction * radius;
        
        // 转速
        const maxRpm = maxSpeed;
        
        // 加速度转矩
        const angularAccel = (maxRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = tableInertia * angularAccel;
        
        const peakTorque = (frictionTorque + accelTorque) / efficiency;
        const power = (peakTorque * maxRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: 0, max: maxRpm },
            torque: { continuous: frictionTorque / efficiency, peak: peakTorque },
            inertia: { motor: 0, load: tableInertia, ratio: tableInertia / 0.001 },
            power: { required: power, rated: power * 1.2 }
        };
    }

    // 收放卷计算
    calculateWinding(params) {
        const {
            materialDensity, materialWidth, initialDiameter, finalDiameter,
            lineSpeed, tension, accelerationTime
        } = params;

        const initialRadius = initialDiameter / 2000; // mm to m
        const finalRadius = finalDiameter / 2000;
        const width = materialWidth / 1000;
        
        // 卷筒惯量 (空心圆柱)
        const initialMass = materialDensity * Math.PI * (Math.pow(finalRadius, 2) - Math.pow(initialRadius, 2)) * width;
        const initialInertia = 0.5 * initialMass * (Math.pow(finalRadius, 2) + Math.pow(initialRadius, 2));
        
        // 张力转矩
        const tensionTorque = tension * finalRadius;
        
        // 转速范围
        const minRpm = (lineSpeed * 60) / (Math.PI * finalDiameter);
        const maxRpm = (lineSpeed * 60) / (Math.PI * initialDiameter);
        
        // 加速度转矩 (使用最大惯量)
        const angularAccel = (maxRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = initialInertia * angularAccel;
        
        const peakTorque = tensionTorque + accelTorque;
        const power = (peakTorque * maxRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: minRpm, max: maxRpm },
            torque: { continuous: tensionTorque, peak: peakTorque },
            inertia: { motor: 0, load: initialInertia, ratio: initialInertia / 0.001 },
            power: { required: power, rated: power * 1.2 }
        };
    }

    // 直接驱动计算
    calculateDirectDrive(params) {
        const {
            loadInertia, frictionTorque, maxSpeed, accelerationTime
        } = params;

        // 直接驱动，无传动比
        const motorRpm = maxSpeed;
        
        // 加速度转矩
        const angularAccel = (motorRpm * 2 * Math.PI / 60) / accelerationTime;
        const accelTorque = loadInertia * angularAccel;
        
        const peakTorque = frictionTorque + accelTorque;
        const power = (peakTorque * motorRpm * 2 * Math.PI) / 60;
        
        return {
            speedRange: { min: 0, max: motorRpm },
            torque: { continuous: frictionTorque, peak: peakTorque },
            inertia: { motor: 0, load: loadInertia, ratio: loadInertia / 0.001 },
            power: { required: power, rated: power * 1.2 }
        };
    }

    getFormValues() {
        const form = document.getElementById(`${this.currentType}Form`);
        const inputs = form.querySelectorAll('input[type="number"]');
        const values = {};
        
        inputs.forEach(input => {
            const name = input.name;
            const value = parseFloat(input.value) || 0;
            values[name] = value;
        });
        
        // 获取通用参数
        const friction = parseFloat(document.querySelector('[name="friction"]').value) || 0.1;
        const efficiency = parseFloat(document.querySelector('[name="efficiency"]').value) || 0.9;
        const safetyFactor = parseFloat(document.querySelector('[name="safetyFactor"]').value) || 1.5;
        const inertiaRatio = parseFloat(document.querySelector('[name="inertiaRatio"]').value) || 10;
        
        return { ...values, friction, efficiency, safetyFactor, inertiaRatio };
    }

    calculate() {
        const params = this.getFormValues();
        
        // 验证输入
        if (!this.validateInputs(params)) {
            this.showAlert('请检查输入参数是否有效', 'error');
            return;
        }
        
        let results;
        try {
            switch (this.currentType) {
                case 'ballScrew':
                    results = this.calculateBallScrew(params);
                    break;
                case 'timingBelt':
                    results = this.calculateTimingBelt(params);
                    break;
                case 'gearbox':
                    results = this.calculateGearbox(params);
                    break;
                case 'turntable':
                    results = this.calculateTurntable(params);
                    break;
                case 'winding':
                    results = this.calculateWinding(params);
                    break;
                case 'directDrive':
                    results = this.calculateDirectDrive(params);
                    break;
                default:
                    throw new Error('未知的传动类型');
            }
            
            // 应用安全系数
            results.torque.continuous *= params.safetyFactor;
            results.torque.peak *= params.safetyFactor;
            results.power.rated *= params.safetyFactor;
            
            this.displayResults(results);
            this.showAlert('计算完成！', 'success');
            
        } catch (error) {
            console.error('计算错误:', error);
            this.showAlert('计算出错: ' + error.message, 'error');
        }
    }

    validateInputs(params) {
        // 基本验证
        for (let key in params) {
            if (params[key] < 0) return false;
            if (isNaN(params[key])) return false;
        }
        return true;
    }

    displayResults(results) {
        const resultsDiv = document.getElementById('results');
        resultsDiv.innerHTML = `
            <div class="result-card">
                <h3>计算结果</h3>
                <div class="result-grid">
                    <div class="result-item">
                        <label>转速范围 (RPM)</label>
                        <div class="result-value">${results.speedRange.min.toFixed(1)} - ${results.speedRange.max.toFixed(1)}</div>
                    </div>
                    <div class="result-item">
                        <label>连续转矩 (N·m)</label>
                        <div class="result-value">${results.torque.continuous.toFixed(3)}</div>
                    </div>
                    <div class="result-item">
                        <label>峰值转矩 (N·m)</label>
                        <div class="result-value">${results.torque.peak.toFixed(3)}</div>
                    </div>
                    <div class="result-item">
                        <label>负载惯量 (kg·m²)</label>
                        <div class="result-value">${results.inertia.load.toExponential(3)}</div>
                    </div>
                    <div class="result-item">
                        <label>惯量比</label>
                        <div class="result-value">${results.inertia.ratio.toFixed(1)}</div>
                    </div>
                    <div class="result-item">
                        <label>所需功率 (W)</label>
                        <div class="result-value">${results.power.required.toFixed(1)}</div>
                    </div>
                    <div class="result-item">
                        <label>额定功率 (W)</label>
                        <div class="result-value">${results.power.rated.toFixed(1)}</div>
                    </div>
                </div>
            </div>
        `;
        resultsDiv.style.display = 'block';
    }

    clearResults() {
        document.getElementById('results').style.display = 'none';
    }

    resetForm() {
        document.querySelectorAll('input[type="number"]').forEach(input => {
            input.value = input.defaultValue || '';
            input.classList.remove('error');
        });
        this.clearResults();
        this.loadDefaults();
    }

    exportResults() {
        const resultsDiv = document.getElementById('results');
        if (resultsDiv.style.display === 'none') {
            this.showAlert('请先进行计算', 'warning');
            return;
        }
        
        const results = resultsDiv.innerText;
        const blob = new Blob([results], { type: 'text/plain' });
        const url = URL.createObjectURL(blob);
        const a = document.createElement('a');
        a.href = url;
        a.download = `servo_sizing_results_${new Date().toISOString().slice(0, 10)}.txt`;
        document.body.appendChild(a);
        a.click();
        document.body.removeChild(a);
        URL.revokeObjectURL(url);
    }

    showAlert(message, type = 'info') {
        const alertDiv = document.createElement('div');
        alertDiv.className = `alert alert-${type}`;
        alertDiv.textContent = message;
        document.body.appendChild(alertDiv);
        
        setTimeout(() => {
            alertDiv.remove();
        }, 3000);
    }
}

// 初始化应用
document.addEventListener('DOMContentLoaded', () => {
    new ServoSizer();
});